Bryant 548D Bedienungsanleitung

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Cancels: II 548D-90-1 II 548D-90-2
10/15/00
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 1
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-27
I. Step 1— Provide Unit Support . . . . . . . . . . . . . . . . . 1
II. Step 2 — Field Fabricate Ductwork . . . . . . . . . . . . . 3
III. Step 3 — Install Condensate Drain Line
and External Trap. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
IV. Step 4 — Rig and Place Unit. . . . . . . . . . . . . . . . . . . 3
V. Step 5 — Make Electrical Connections . . . . . . . . . . 7
VI. Step 6 — Adjust Factory-Installed Options. . . . . . 11
VII. Step 7 — Adjust Indoor-Fan Speed . . . . . . . . . . . . 19
PRE-START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28-30
I. Unit Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
II. Return-Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
III. Outdoor-Air Inlet Screen . . . . . . . . . . . . . . . . . . . . . 28
IV. Compressor Mounting. . . . . . . . . . . . . . . . . . . . . . . 28
V. Internal Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
VI. Refrigerant Service Ports . . . . . . . . . . . . . . . . . . . . 28
VII. High Flow Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
VIII. Compressor Rotation . . . . . . . . . . . . . . . . . . . . . . . 28
IX. Adjust Gas Input . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
X. Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
XI. Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
XII. Safety Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
XIII. Ventilation (Continuous Fan) . . . . . . . . . . . . . . . . . 29
XIV. Operating Sequence . . . . . . . . . . . . . . . . . . . . . . . . 29
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30-33
I. Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
II. Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
III. Outdoor Fan Adjustment. . . . . . . . . . . . . . . . . . . . . 32
IV. Economizer Adjustment . . . . . . . . . . . . . . . . . . . . . 32
V. Refrigerant Charge . . . . . . . . . . . . . . . . . . . . . . . . . 32
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . .34-38
START-UP CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . CL-1
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical com-
ponents. Only trained and qualified service personnel should
install, repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance func-
tions of cleaning coils and filters and replacing filters. All
other operations should be performed by trained service per-
sonnel. When working on air-conditioning equipment, ob-
serve precautions in the literature, tags and labels attached
to the unit, and other safety precautions that may apply.
Follow all safety codes. Wear safety glasses and work gloves.
Use quenching cloth for unbrazing operations. Have fire ex-
tinguisher available for all brazing operations.
INSTALLATION
Unit is shipped in the vertical configuration. To convert to
horizontal configuration, remove side duct opening covers.
Using the same screws, install covers on vertical duct open-
ings with the insulation-side down. Seals around duct open-
ings must be tight.
I. STEP 1 — PROVIDE UNIT SUPPORT
A. Roof Curb
Assemble and install accessory roof curb in accordance with
instructions shipped with curb. See Fig. 1. Install insulation,
cant strips, roofing felt, and counter flashing as shown. Duct-
work must be attached to curb. If electric or control power is
to be routed through the basepan, attach the accessory thru-
the-bottom service connections to the basepan in accordance
with the accessory installation instructions. Connections
must be installed before unit is set on roof curb.
IMPORTANT: The gasketing of the unit to the roof curb is
critical for watertightness. Install gasket supplied with the
roof curb as shown in Fig. 1. Improperly applied gasket can
also result in air leaks and poor unit performance.
Curb should be level. Unit leveling tolerances are shown in
Fig. 2. This is necessary for unit drain to function properly.
Refer to Accessory Roof Curb Installation Instructions for
additional information as required.
B. Slab Mount (Horizontal Units Only)
Provide a level concrete slab that extends a minimum of 6 in.
beyond unit cabinet. Install a 6 in. gravel apron in front of
condenser coil air inlet to prevent grass and foliage from
obstructing airflow.
NOTE: Horizontal units may be installed on a roof curb if
required.
WARNING: Before performing service or mainte-
nance operations on unit, turn off main power switch
to unit and tag disconnect with lockout tag. Electrical
shock could cause personal injury.
CAUTION: Ensure voltage listed on unit data
plate agrees with electrical supply provided for the
unit.
installation, start-up and
service instructions
SINGLE PACKAGE ROOFTOP
STANDARD-EFFICIENCY HEAT PUMP UNITS
548D
Sizes 090-120
7
1
/
2
to 10 Tons
Seitenansicht 0
1 2 3 4 5 6 ... 39 40

Inhaltsverzeichnis

Seite 1 - SINGLE PACKAGE ROOFTOP

Cancels: II 548D-90-1 II 548D-90-210/15/00CONTENTSPageSAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 1INSTALLATION . . . . .

Seite 2 - Fig. 1 — Roof Curb Details

—10—LEGEND AND NOTES FOR TABLES 2A AND 2B LEGEND*Heaters are field installed only.†Used to determine minimum disconnect per NEC.**Heater capacity (kW)

Seite 3 - DRAIN PLUG

—11—B. Field Control WiringInstall an approved accessory thermostat assembly accord-ing to installation instructions included with the accessory.Locat

Seite 4 - Fig. 5 — Rigging Details

—12—Table 3 — Heat Anticipator Settings*Heater capacity (kW) is based on heater voltage of 208 v, 240 v,480 v and 575 v. If power distribution voltage

Seite 5 - Fig. 6 — Base Unit Dimensions

—13—SHIPPINGSCREWSHIPPINGSCREWBLOCK-OFF PLATEFig. 12 — Outdoor-Air Hood DetailsFig. 13 — Vertical Discharge Block-Off Plate(Size 120 Only)Fig. 14 — Du

Seite 6 - Table 1 — Physical Data

—14—4321056789UNITTOPOAT(TERMINALS ARE UP)OUTSIDE AIRSCREENMINIMUMPOSITIONOPEN31TPP1T1425SSODCTRBREV.B198818A%HUM ID ITY9070603010DCBA6065707555508580

Seite 7 - 575-3-60

—15—C. Optional EconoMi$erSee Fig. 22 for EconoMi$er component locations.1. To remove the existing unit filter access panel, raisethe panel and swing

Seite 8

—16—11. Install the complete hood assembly on the unit andsecure using the screws provided.NOTE: If optional power exhaust is being installed, complet

Seite 9

—17—Fig. 30 — EconoMi$er WiringOUTDOORAIRSENSORTEMPTEMPCOMOUTPWRBROWNVIOLETWHITEREDBROWNTEMPTEMPCOMOUTPWRRETURNAIRSENSORVIOLETWHITEREDOATCOMOAH-15 VRA

Seite 10 - IMPORTANT:

—18—SUPPLY AIRTEMPERATURESENSORMOUNTINGLOCATIONSUPPLY AIRTEMPERATURESENSORFig. 33 — Supply Air Sensor Mounting Location4-PINCONNECTORPLUGL1L2GREEN1122

Seite 11

—19—Mechanical Cooling LockoutDetermine the outdoor-air temperature at which you wantthe mechanical cooling (compressors) to be disabled. Locatethe me

Seite 12

—2—Fig. 1 — Roof Curb DetailsPLACE UNIT AS CLOSE TOTHIS END OF CURB AS POSSIBLEROOF CURBACCESSORY“A”UNIT SIZE548DCRRFCURB003A001′-2″ [356]090-150CRRFC

Seite 13 - BLOCK-OFF PLATE

—20—5. Set movable flange at nearest keyway of pulley huband tighten setscrew. (See Table 1 for speed changefor each full turn of pulley flange).To al

Seite 14 - POSITION

—21—Table 6 — indoor-Fan Motor PerformanceLEGENDBHP — Brake Horsepower*Extensive motor and electrical testing on these units ensures that thefull hors

Seite 15

—22—Table 8 — Fan Performance 548D090 — Vertical Discharge UnitsLEGENDNOTES:1.Boldface indicates field-supplied drive is required. (See Note 7.)2. ind

Seite 16

—23—Table 9 — Fan Performance 548D102 — Vertical Discharge UnitsLEGENDNOTES:1.Boldface indicates field-supplied drive is required. (See Note 6.)2. ind

Seite 17 - Fig. 30 — EconoMi$er Wiring

—24—Table 10 — Fan Performance 548D120 — Vertical Discharge UnitsLEGENDNOTES:1.Boldface indicates field-supplied or alternate (as appropriate)drive is

Seite 18 - TO FUSED

—25—Table 11 — Fan Performance 548D090 — Horizontal Discharge UnitsLEGENDNOTES:1.Boldface indicates field-supplied drive is required. (See Note 7.)2.

Seite 19 - % Outdoor air =

—26—Table 12 — Fan Performance 548D102 — Horizontal Discharge UnitsLEGENDNOTES:1.Boldface indicates field-supplied drive is required. (See Note 6.)2.

Seite 20 - PLATE NUTS

—27—Table 13 — Fan Performance 548D120 — Horizontal Discharge UnitsLEGENDNOTES:1.Boldface indicates field-supplied or alternate (as appropriate)drive

Seite 21

—28—PRE-START-UPProceed as follows to inspect and prepare the unit for initialstart-up:1. Remove all access panels.2. Read and follow instructions on

Seite 22

—29—NOTE: When the compressor is rotating in the wrong direc-tion, the unit makes an elevated level of noise and does notprovide heating/cooling.IX. A

Seite 23

—3—II. STEP 2 — FIELD FABRICATE DUCTWORKOn vertical discharge units, secure all ducts to roof curb andbuilding structure. Do not connect ductwork to u

Seite 24

—30—D. Cooling, Units With EconoMi$erWhen the Outdoor Air Temperature (OAT) is above theECON SP set point and the room thermostat calls forStage 1 coo

Seite 25

—31—B. Outdoor CoilsInspect coils monthly. Clean condenser coils annually, and asrequired by location and outdoor-air conditions.Clean 2-row coils as

Seite 26

—32—III. OUTDOOR FAN ADJUSTMENT (Fig. 42)1. Shut off unit power supply.2. Remove outdoor-fan assembly (grille, motor, motorcover, and fan) and loosen

Seite 27

—33—Fig. 44 — Cooling Charging Chart; 548D102Fig. 45 — Cooling Charging Chart; 548D120

Seite 28

—34—TROUBLESHOOTINGRefer to Tables 14-16 and Fig. 46 for troubleshooting information.Table 14 — Heating and Cooling TroubleshootingPROBLEM CAUSE REMED

Seite 29

—35—Table 15 — Durablade Economizer TroubleshootingLEGENDPROBLEM CAUSE REMEDYDamper does notopen.Indoor fan is off. 1. Check to ensure that 24 vac is

Seite 30

—36—Table 16 — EconoMi$er Troubleshooting LEGENDPROBLEM CAUSE REMEDYDamper does not open.Indoor Fan is Off. Check to ensure that

Seite 31

—37—Fig. 46 — Typical Wiring Diagram

Seite 32

Copyright 2000 Bryant Heating & Cooling Systems CATALOG NO. 5354-805Fig. 46 — Typical Wiring Diagram (cont)NOTES:1. If any of the original wire fu

Seite 34 - TROUBLESHOOTING

—4—NOTES:1. Dimension in ( ) is in millimeters.2. Hook rigging shackles through holes in base rail, as shown in detail‘‘A.’’ Holes in base rails are

Seite 35

Copyright 2000 Bryant Heating & Cooling SystemsCL-1CATALOG NO. 5354-805CUT ALONG DOTTED LINECUT ALONG DOTTED LINESTART-UP CHECKLIST(Remove and Sto

Seite 36

—5—UNIT548DSTD UNITWEIGHTDURABLADEECONOMIZERWEIGHTECONOMI$ERWEIGHTCORNERWEIGHT(A)CORNERWEIGHT(B)CORNERWEIGHT(C)CORNERWEIGHT(D)“H” “J” “K”Lb Kg Lb Kg L

Seite 37

—6—Table 1 — Physical DataLEGEND*Indoor coil fin material/outdoor coil fin material.†Weight of 14-in. roof curb.**Requires an accessory or optional co

Seite 38

—7—V. STEP 5 — MAKE ELECTRICAL CONNECTIONSA. Field Power SupplyAll units except 208/230-v units are factory-wired for thevoltage shown on the unit nam

Seite 39

—8—Table 2A — Electrical Data (Units Without Electrical Convenience Outlet)NOTE: Legend and Notes for Electrical Data are on page 10.UNIT548DNOMINALV-

Seite 40 - CUT ALONG DOTTED LINE

—9—Table 2B — Electrical Data (Units With Electrical Convenience Outlet)NOTE: Legend and Notes for Electrical Data are on page 10.UNIT548DNOMINALV-PH-

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