Bryant SINGLE PACKAGE ROOFTOP ELECTRIC COOLING/GAS HEATIN Bedienungsanleitung

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Cancels: II 581A-155-2 II 581A-155-3
6/15/99
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . .1
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
I. Step 1 — Provide Unit Support . . . . . . . . . . . . . .1
II. Step 2 — Rig and Place Unit . . . . . . . . . . . . . . . .3
III. Step 3 — Field Fabricate Ductwork. . . . . . . . . . .7
IV. Step 4 — Make Unit Duct Connections . . . . . . .7
V. Step 5 — Install Flue Hood and Wind
Baffle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
VI. Step 6 — Trap Condensate Drain . . . . . . . . . . . .8
VII. Step 7 — Install Gas Piping. . . . . . . . . . . . . . . . .8
VIII. Step 8 Make Electrical Connections . . . . . . .8
IX. Step 9 — Make Outdoor-Air Inlet
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
X. Step 10 — Install Outdoor-Air Hood . . . . . . . . .11
XI. Step 11 — Install All Accessories. . . . . . . . . . .13
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-25
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-34
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . 35-37
START-UP CHECKLIST. . . . . . . . . . . . . . . . . . . . . . . .CL-1
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical compo-
nents. Only trained and qualified service personnel should
install, repair, or service air-conditioning equipment.
Untrained personnel can perform the basic maintenance
functions of cleaning coils and filters and replacing filters.
All other operations should be performed by trained service
personnel. When working on air-conditioning equipment,
observe precautions in the literature, tags and labels
attached to the unit, and other safety precautions that may
apply.
Follow all safety codes. Wear safety glasses and work gloves.
Use quenching cloth for unbrazing operations. Have fire
extinguishers available for all brazing operations.
IMPORTANT: Units have high ambient operating limits. If
limits are exceeded, the units will automatically lock the
compressor out of operation. Manual reset will be required to
restart the compressor.
INSTALLATION
I. STEP 1 — PROVIDE UNIT SUPPORT
A. Roof Curb
Assemble or install accessory roof curb or horizontal supply
roof curb in accordance with instructions shipped with this
accessory. See Fig. 1 and 2. Install insulation, cant strips,
roofing, and counter flashing as shown. Ductwork can be
installed to roof curb or horizontal supply roof curb before
unit is set in place.
(Instructions continued on page 3.)
WARNING: Before performing service or mainte-
nance operations on unit, turn off mail power switch to
unit. electrical shock could cause personal injury.
WARNING:
1. Improper installation, adjustment, alteration,
service, or maintenance can cause property
damage, personal injury, or loss of life. Refer to
the User’s Information Manual provided with
this unit for more details.
2. Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
What to do if you smell gas:
1. DO NOT try to light any appliance.
2. DO NOT touch any electrical switch, or use any
phone in your building.
3. IMMEDIATELY call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
4. If you cannot reach your gas supplier, call the
fire department.
WARNING: Disconnect gas piping from unit when
pressure testing at pressure greater than 0.5 psig.
Pressures greater than 0.5 psig will cause gas valve
damage resulting in hazardous condition. If gas valve
is subjected to pressure greater than 0.5 psig, it must
be replaced before use. When pressure testing field-
supplied gas piping at pressures of 0.5 psig or less, a
unit connected to such piping must be isolated by clos-
ing the manual gas valve(s).
installation, start-up and
service instructions
SINGLE PACKAGE ROOFTOP
ELECTRIC COOLING/GAS HEATING UNITS
581A
Sizes 155-240
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1 2 3 4 5 6 ... 39 40

Inhaltsverzeichnis

Seite 1 - SINGLE PACKAGE ROOFTOP

Cancels: II 581A-155-2 II 581A-155-36/15/99CONTENTSPageSAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . .1INSTALLATION . . . . . . . .

Seite 2 - Fig. 1 — Roof Curb Details

—10—Table 2 — Electrical Data LEGEND*Fuse or HACR circuit breaker.NOTES:1. In compliance with NEC requirements for multimotor an

Seite 3

—11—Damper Vent Position Setting1. Set fan switch at ON position (continuous fan opera-tion) and close night switch if used.2. Set system selector swi

Seite 4

—12—3. Secure lower filter retainer and long section of filtersupport bracket to unit. See Fig. 22. Leave screwsloose on 180 and 240 units.4. Slide ba

Seite 5

—13—B. Differential Enthalpy ControlNOTE: The accessory outdoor-air enthalpy sensor must beinstalled BEFORE the economizer hoods are installed on theu

Seite 6 - Table 1 — Physical Data

—14—Sensor Assembly — Install the sensor assembly in the loca-tion shown in Fig. 26.Motor Mount — To ensure proper fan height, replace theexisting mot

Seite 7

—15—NOTE: When compressors are rotating in the wrong direc-tion, the unit will have increased noise levels and will notprovide heating and cooling.Aft

Seite 8

—16—Table 4 — Fan Performance — 581A155225 (Low Heat Units with Optional Indoor Fan Motor) LEGEND*Standard low-medium static drive range

Seite 9

—17—Table 5 — Fan Performance — 581A180270 (Low Heat Units) LEGEND*Standard low-medium static drive range is 873 to 1021 rpm. Alternateh

Seite 10 - Table 2 — Electrical Data

—18—Table 6 — Fan Performance — 581A240270 (Low Heat Units) LEGEND*Standard low-medium static drive range is 1002 to 1151 rpm. Alternate

Seite 11 - Light-Emitting Diode

—19— Table 7 — Fan Performance — 581A155300 (High Heat Units with Standard Indoor Fan Motor LEGEND*Standard low-medium static drive rang

Seite 12

—2—NOTES:1. Roof curb accessory is shipped disassembled.2. Insulated panels: 1 in. thick neoprene coated 11/2 lb density.3. Dimensions in ( ) are in m

Seite 13 - Dimensions in ( ) are in mm

—20— Table 8 — Fan Performance — 581A155300 (High Heat Units with Optional Indoor Fan Motor) LEGEND*Standard low-medium static drive

Seite 14 - HAIRPIN END

—21— Table 9 — Fan Performance — 581A180360 (High Heat Units) LEGEND*Standard low-medium static drive range is 873 to 1021 rpm. Alternate

Seite 15

—22—Table 10 — Fan Performance — 581A240360 (High Heat Units) LEGEND*Standard low-medium static drive range is 1002 to 1151 rpm. Alternat

Seite 16

—23—Table 11 — Air Quantity Limits Table 12 — Evaporator Fan Motor SpecificationsBHP — Brake HorsepowerTable 13 — Accessory/FIOP Economizer Static P

Seite 17

—24—XIII. GAS HEATVerify gas pressures before turning on heat as follows:1. Turn off manual gas stop.2. Connect pressure gage to supply gas pressure t

Seite 18

—25—Upon a second-stage call for cooling, compressor no. 1 isenergized and mechanical cooling is integrated with econo-mizer cooling. If the outdoor-a

Seite 19 -

—26—II. LUBRICATIONA. CompressorsEach compressor is charged with the correct amount of oil atthe factory. Conventional white oil (Sontex 200LT) is use

Seite 20

—27—6. Remove jacking bolt and tapped jacking bolt plate.7. Remove the 2 screws that secure the motor mountingplate to the motor support channel.8. Re

Seite 21

—28—4. Tighten setscrews and replace rubber hubcap to pre-vent hub from rusting to motor shaft.5. Fill hub recess with permagum if rubber hubcap ismis

Seite 22

—29—X. GAS VALVE ADJUSTMENTA. Natural GasThe gas valve opens and closes in response to the thermostator limit control.When power is supplied to valve

Seite 23

—3—IMPORTANT: Curb or adapter roof curb must be level. This isnecessary to permit unit drain to function properly. Unit lev-eling tolerance is ±1/16 i

Seite 24

—30—C. Condenser-Fan Motor ProtectionEach condenser-fan motor is internally protected againstovertemperature.D. High- and Low-Pressure SwitchesIf eith

Seite 25

—31—581A180360 AND 581A240360Fig. 37 — Spark Gap AdjustmentSEEDETAIL"C"SEEDETAIL"C"SEEDETAIL"C"581A155225581A180270, 581

Seite 26

—32—LEGENDFig. 38 — Typical Wiring Schematic and Fig. 39 — Typical Component ArrangementAHA —Adjustable Heat AnticipatorBKR W/AT —Breaks with Amp Turn

Seite 27

—33—Fig. 38 — Typical Wiring Schematic (581A180, 208/230 V Unit Shown) (cont)

Seite 28

—34—ECONOMIZER OPTION/ACCESSORYFig. 39 — Typical Component Arrangement (581A180 Shown)

Seite 29

—35—TROUBLESHOOTINGRefer to Tables 18 and 19 for troubleshooting details.Table 18 — Cooling Service AnalysisLEGENDTXV — Thermostatic Expansion ValvePR

Seite 30

—36—Table 19 — Heating Service AnalysisLEGENDGR — GroundPROBLEM CAUSE REMEDYBurners will not ignite.Misaligned spark electrodes. Check flame ignition

Seite 31 - 581A155225

—37—Refer to Fig. 40 for IGC troubleshooting information.LEGENDNOTE: Thermostat Fan Switch in the “AUTO” position.IDM —Induced-Draft MotorIGC —Integra

Seite 32

Copyright 1999 Bryant Heating & Cooling Systems CATALOG NO. 5358-101PACKAGED SERVICE TRAININGPackaged Service Training programs are an excellent w

Seite 34 - ECONOMIZER OPTION/ACCESSORY

—4—581A180 ONLYFIELDSUPPLIEDPOWER EXHAUST/BAROMETRIC RELIEF(ACCESSORY ONLY)POWER EXHAUST/BAROMETRIC RELIEF(ACCESSORY ONLY)Fig. 4 — Base Unit Dimension

Seite 35 - TROUBLESHOOTING

Copyright 1999 Bryant Heating & Cooling SystemsCL-1CATALOG NO. 5358-101CUT ALONG DOTTED LINECUT ALONG DOTTED LINESTART-UP CHECKLISTI. PRE-START-UP

Seite 36

—5—Fig. 5 — Base Unit Dimensions; 581A240NOTES:1. Refer to print for roof curb accessory dimensions.2. Dimensions in ( ) are in millimeters.3. Cente

Seite 37

—6—Table 1 — Physical DataLEGEND*Evaporator coil fin material/condenser coil fin material.†Weight of 14-in. roof curb.**Circuit 1 uses the lower porti

Seite 38

—7—III. STEP 3 — FIELD FABRICATE DUCTWORKOn vertical units, secure all ducts to roof curb and buildingstructure. Do not connect ductwork to unit. Use

Seite 39

—8—VI. STEP 6 — TRAP CONDENSATE DRAINSee Fig. 4, 5, and 11 fore drain location. Plug is provided indrain hole and must be removed when unit is operati

Seite 40 - II. START-UP

—9—Route power and ground lines through control box end panelor unit basepan (see Fig. 4 and 5) to connections as shown onunit wiring diagram and Fig.

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